GermanyHASSflexibilitycompositegrinding center

-high-precisionEfficient and flexible

-The entire process or most of the precision machining process from blank to finish

-Car, milling, drilling, grinding, polishing

Machine Tool Features

·Multi process composite machine tool

A typical process compound machine tool completes the entire or most of the precision machining process from blank to finish machining in one clamping.

The advanced flexible composite machining technology of machine tools forms a series of combinations of various cutting tools. The one-time clamping completes the machining processes of turning, milling, drilling, and grinding of parts such as the outer circle, inner circle, end face, conical surface, non-circular surface, and curved surface of the workpiece, changing the traditional processing method of multi bed sequential machining.

·High precision, high efficiency, and strong processing flexibility

One clamping, providing system machining accuracy, reducing mechanical errors, and providing machining accuracy;

Adopting single spindle and multi spindle methods, utilizing high-speed cutting and simultaneous processing of different processes to provide efficiency;

One machine tool completes the entire or partial machining process with high flexibility, reducing the number of machine tools and lowering production costs.

Machine tool specifications

Multigrind CBType grinderMultigrind CAType grinderMultigrind CUGrinding machine andMultigrind AFThe application of grinding machines is extremely extensive. Here are only a few examples of workpieces that can be machined: rotatable blades, rotary forming tools, gear hobbing and cold extrusion forming tools, medical devices and artificial implants, turbine blades used in aircraft jet engines and energy production equipment, etc.

If the workpiece you are processing is not included in it? It's okay, please let us know your needs and we will tailor the best grinding solution for your workpiece.

·Multigrind CBType grinding machine

Flagship in the Machine Tool Product Series- Multigrind ® CBThe grinding center is the largest and fastest grinder we manufacture, and it is also the first grinder to win the Red Dot Product Design Award. The bed is made of mineral materials and designed with a cubic structure, ensuring that the spindle is always in positionXThe center position of the axis ensures excellent rigidity and stability of the grinder.

Given its outstanding performance advantages,CBGrinding machines have become the preferred equipment for mass production of complex cutting tools and components. Can you imagine the following scenario? weigh up to600 Can the kilogram gear hobbing cutter achieve the same machining accuracy as the compact and complex curve knee joint prosthesis? No problem, HasmagCBThe type grinder can meet the above requirements. At present,CBThe type grinder holds a pivotal position in the global flexible grinding center market.

·Multigrind CAType grinding machine

This precise and compact structure5 The axis grinding center embodies numerous high-tech elements and has become the youngest member of our grinding machine product series. only2600 mm x 2400 mmThe land area, makingCAThe type grinder can be easily integrated into various product production lines.

CAGrinding machine andCBAll grinding machines adopt the Hasmagdo cubic structure design. The structural design with smooth lines is impressive in terms of stability and rigidity. Users are concerned aboutCAThe advantage of spacious working space for the type grinder and the high quality of the processed workpieces are highly appreciated. So it's not surprising that people evaluate this machine tool for its high cost-effectiveness

·Multigrind CUType grinding machine

new typeMultigrind ® CUGrinding machine is the tool grinding expert in our grinding machine series. In the past, tool manufacturers often asked us if we could design a "small" Hassmag grinder specifically for their application. Although the existingMultigrind ® AFGrinding machines are also good at grinding precision cutting tools, but we share the same idea as our customers that only by constantly striving for innovation can we develop and move forward.

We confidently believe that,Multigrind ® CUThe Type Grinding Machine is a successful new model with a footprint of only3.8Square meters, with impressive technical features and performance.

This compact and small device provides all the necessary features for even demanding tool manufacturers: large grinding wheel storage, flexible dressing units, and fast automation systems. The most prominent highlight is that this grinder occupies a small area but has300mm x 180mmThe grinding area.

·Multigrind AFType grinding machine

A highly efficient and compact grinding center that gathers numerous modern technologies in its narrow spaceAFThe type grinder will definitely become your first choice.AFAlthough the model has a small footprint, it can provide you with a very spacious workspace. so far,AFThe grinding machine has been sold worldwide300 Multiple units.

FEATURES

To meet special task requirements, machine tools offer a wide range of technical options.

In addition, some very special extensions are also provided, which will be listed in the "Special Options". These options cover proud patented technologies and can bring users numerous advantages in accuracy, efficiency, and security.

·Sand belt polishing device

Integrated sand belt polishing device suitable forCBType andCAType grinding machine can improve the surface smoothness and quality of workpieces. For the production of knee joint implants or turbine blades.

·Grinding unit

The shovel grinding unit ensures the use of large grinding wheels in gear hobbing, thereby improving grinding efficiency.

·Integrated grinding wheel dresser

The integrated grinding wheel dresser can achieve dressing of the grinding wheel in the same grinder.

·Cross dressing

Used for dressing diamond grinding wheels with small radius sharp corners. The trimming unit in the machine tool90Angle positioning significantly reduces grinding pressure.

Automatic height adjustable coolant nozzle

This patented technology enables automatic height matching of coolant nozzles based on the diameter of the currently used grinding wheel. Moreover, the cooling chambers for the front and rear nozzles can be controlled separately.

·Double wheel grinding wheel storage

The patented dual wheel grinding wheel storage is equipped with two separately driven grinding wheel carrier wheels, which can operate independently according to the needs of the process. This dual wheel grinding wheel storage can hold a maximum of clamps27 Grinding wheel. If only a small amount of grinding wheel is required, one of the carrier wheels can be used as a workpiece storage.

·The6 axle

For users who need to process complex indexing blades in one clamping operation, if5 A CNC axis cannot meet the demand, we will provide it with a6 Axis. This unit can make the grinding process more flexible, especially when using our manufactured machine tools for automated, unmanned mass production.

Industry and Applications

Suitable for military, aviation, cutting tools, measuring tools, machine toolsMedical, energyPrecision machining in industries such as automobiles.

·Precision cutting tools

Precision cutting tools for metal processingMust meetDimensional accuracy, durability, and processing efficiency. Whether it's milling, drilling, turning, threading, or cold extrusion, we offer the most competitively priced precision components.

With the development of industry, grinding machines are not only used for the production of standard cutting tools, but also more suitable for the production of extremely complex cutting tools. Whether it is the production of complex geometric shape cutting tools or the trimming of complex surface cutting edges, grinding softwareAnything can be doneRealize precise grinding process flow.

·Gear hobbing cutter

Hobbing cutters used for producing gear systems and transmission worm gears must meet strict technical requirements in terms of accuracy and durability. Whether it's small-sized cutting tools or for heavy oneshundreds ofKilogram gear hobbing cutter, grindingCutting centerThey can all meet the same precision requirements.
In addition to the common rolling cutter processing method: pre milling of rough blanks—>heat treatment—>In addition to grinding this process,grinding centerPrecision rolling cutters can also be machined entirely through grinding starting from the heat-treated round bar material. In addition, users can directly import the 3D drawing of the workpiece into the grinding software and use the software to easily and quickly implement programming operations, including calculating the back angle. The anti-collision simulation function of the software can easily and intuitively detect errors and potential collision hazards in the program.
In order to ensure the required machining accuracy during the grinding process, the grinder can be equipped with an intelligent and integrated 3D online measurement system. Control the size of the workpiece being processed at any time. In addition, regardless of the size of the workpiece rolling cutter, the grinding of the tooth profile and deep groove can be completed with one clamping. Not only does it save a lot of time spent on loading and unloading workpieces, but it also eliminates errors caused by multiple clamping, resulting in workpiece accuracy up to the micrometer level and high repeatability.

·Transmission components-Grinding directly from the raw material

The dimensional accuracy and surface smoothness of transmission worm or gear components are key factors in ensuring high power efficiency and smooth operation. Like gear hobbing cutters, both transmission components and gear components can be directly ground on the blank or pre machined blanks using our grinder with one clamping. Due to the high rigidity of machine tools and their perfect application in kinematics and dynamics, ultra large grinding wheels can be used in rough grinding. For users, it means a longer service life of the grinding wheel and a higher material removal rate during grinding.

The intelligent and integrated 3D online measurement system can ensure the highest precision machining throughout the entire grinding process. High repeatability accuracy1 µmBelow, it can also save a lot of time spent on loading and unloading workpieces. Another technological highlight: With the built-in grinding wheel dressing device of the machine tool, it can not only save time but also achieve accurate dressing of the grinding wheel and improve grinding accuracy.

·Medical Technology

Medical technology has now become one of the most active and demanding industries for precision. From multinational corporations to traditional small and medium-sized medical departments, efforts are being made to alleviate patient suffering and improve their quality of life. grindercenteralsoWidely used inProducts in the three major medical fields of knee implants, intramedullary files, and medical surgical instruments.

For the processing of medical devices, accuracy and process reliability are of utmost importance. The application of advanced grinding wheel dressing and grinding technologies such as continuous dressing and sand belt grinding devices has enabledgrinderIt not only ensures the dimensional accuracy of the workpiece, achieves perfect surface smoothness, but also achieves higher processing efficiency.

·EADS

Economy, efficiency, environmental friendliness, and low noise have become the winning strategies for aircraft manufacturers to compete for market share.

The turbine blades and guide vanes used in the engine are always in high load operation. Only extremely high surface smoothness and dimensional accuracy can maximize the efficiency of turbo engines. However, materials such as titanium, nickel based high-temperature alloys, chromium nickel iron alloys, or tungsten molybdenum alloys that are difficult to cut pose significant challenges to cutting processes and equipment.Grinding center,Develop precise grinding processes for well-known clients in the aerospace industry for the production of high-precision parts. With the help of grinding software, the machining of turbine blade body and tenon teeth can be completed in one clamping process.

·energy sector

The global energy demand is skyrocketing,at the same timeThe situation of climate change and scarcity of crude oil has not improved. Therefore, the world advocates the use of alternative or renewable energy sources to fill the supply gap of so-called primary energy (natural energy). Experts predict that2030 Global energy demand is expected to increase on the basis of existing demand in the coming year50%.

grinding centerapproveApplied inConversion of renewable energy into electricity, heat and other power generation equipmentupper，achieveTurbine blades in the turbine of a generator setgrindingtechnological process. Solved the problem of difficult grinding of blades due to their special materials and complex curves. Can be clamped in one go, economically efficient and accurately processing workpieces with high surface precision requirements.